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Comprehensive PLC Repair Service
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At Northern Industrial, we offer the most comprehensive repair service for programmable logic controllers (PLCs) and programmable automation controllers (PACs) for a wide range of brands.
Together with our 20,000 sq repair facility, bespoke test rigs and highly trained PLC repair engineers, we seek to provide the most efficient and cost effective solution for all types of PLC modules:
ABB are one of the biggest manufacturers of industrial automation equipment. We’ve carried out a lot of repairs for users of ABB equipment from their older obsolete lines to more current parts. There are a few different ABB programmable logic controllers around, some of them include:
Allen Bradley is one of the most popular brands when it comes to PLCs. Wherever you go, you are sure to find some Allen Bradley kit installed. We have test rigs in place for all leading Allen Bradley PLCs including obsolete ranges.
B&R Automation PLCs are another brand we can help you with at Northern Industrial. We’ve got support for all the individual modules that make up your PLC. Check up front repair prices online for an array of B&R parts.
Beckhoff are becoming one of the fastest growing brands in automation. Whatever problem you are experiencing with your Beckhoff PLC we can assist you. Beckhoff are also known for their modular industrial computers which we can help with. We repair Beckhoff PLCs down to component level.
If you have PLC parts made by GE Fanuc it is more than likely that they are now obsolete. But don’t worry! We continue to support users of GE Fanuc PLCs and other industrial automation equipment with our professional repair centre.
GEC was a huge British industrial brand that is now defunct. Many plants still utilise their GEC PLCs, such as the well-known GEM80, and still keep them running to this day. We’ve got the know-how to repair many of the faults found on GEC PLCs.
Koyo PLCs are sometimes branded as Direct Logic and vice versa. Whether you have a Koyo or a Direct Logic branded programmable controller we can provide the long-lasting repairs you need. We have up-front prices for a variety of PLCs and modules online and you can contact us for a free no obligation quote.
Japanese brand Mitsubishi manufacture an array of programmable logic controllers in both modular and all-in-one format. Their FX Series, Melsec A Series and Q Series PLC are amongst some of the most widely used PLCs in the world, with over 10 million FX controller installed so far. We have the capabilities to fully test your Mitsubishi PLCs and can backup your programs as standard.
MELSEC A SERIES
MELSEC Q SERIES
Modicon are now part of the huge global brand Schneider Electric. Here you can find support for Modicon PLCs that were made pre and post Schneider Electric’s acquisition. This includes current and obsolete controllers.
The Omron Sysmac family is Omron’s most extensive selection of PLCs. We’ve got the capabilities to test and repair a huge range of Omron PLCs including their all-in-one PLCs and individual modules. CPUs, PSUs, interface modules, communication modules, special function modules and more are all supported here.
We get a lot of request for repairs to SAIA PLC modules and have built up a wealth of knowledge when it comes to repairing your faulty SAIA CPUs, PSUs, I/O modules, interface modules and other special function modules.
As well as being perhaps the biggest name in industrial automation, Siemens are one of the biggest brands in the world. Their two most popular PLCs are the Simatic S5 and Simatic S7 can be found in every corner of the globe. We have engineers who have been directly trained by Siemens so you can get the best support for your PLC problems at Northern Industrial.
Telemecanique PLCs come in several different series which are all supported at Northern Industrial. We have test rigs in place for a wide range of Telemecanique programmable logic controllers from the complex modular ranges to the all-in-one PLCs.
TSX SERIES 7
Texas Instruments PLCs are now long obsolete but you can still find high-quality repairs at Northern Industrial. Your Texas Instruments PLC could also be have been branded as a Siemens controller as many were distributed under the name Siemens Texas Instruments. These programmable logic controllers were known for their high-quality and robust design, but should yours have a fault, we can help.
We undertake the highest-quality electronic, electro-mechanical and cosmetic rebuilds of damaged or badly-worn devices down to component level. Extensive in-house test facilities are adapted to suit each project's requirements, with appropriate test programmes being devised accordingly.
Our award winning PLC repair facility is accredited to British and International standards and is recognised throughout the world. We have ISO 9001 certification so that you can be sure of our quality.
Bespoke PLC Test Rigs
Having the ability to fully simulate the operating conditions of a repaired PLC is crucial to our repair process. Northern Industrial has therefore invested thousands of man hours developing hundreds of bespoke test rigs for a wide range of PLC & PAC systems. This enables our PLC repair engineers to accurately test the functionality of repaired units including loading programs, simulating inputs & outputs and utilising communication signals.
Highly Trained Engineers
On average a member of our PLC repair team will have a minimum of three years of experience working on programmable logic controllers. Our specialist engineers receive regular independent training on PLC systems to ensure they are completely up to date on the latest systems.
We understand that just because a manufacturer has made a range obsolete, it doesn’t mean that companies will be able to upgrade straight away. This is why we offer our support to users of legacy systems long after the original manufacturer. We specialise in providing ongoing support to companies whose production processes are reliant on end of life programmable logic controllers.
PLCs reach the end of their Product Life Cycle for a variety of reasons. Parts or resources may no longer be available, new technology may offer new solutions or the products are no longer economically feasible for the OEM to continue supporting. We continue supporting your obsolete PLCs in a number of ways:
Certified professional repair centre
Thousands of obsolete PLC spares and modules on the shelf
Trusted global supply chain
12 month warranty on all parts and repairs
As part of the repair process, Northern Industrial has worked with clients to introduce better working practices and product improvements. One such improvement, when possible, is to backup the customers program and parameters before repairing the faulty PLC module. For some customers, the program is often more valuable than the hardware and being able to back it up means you can get back up and running in as quick a time as possible as there is no need to reprogram your PLC.
We offer the most comprehensive PLC repair service in the UK. Our repair service is designed to be hassle-free, straightforward and minimise your risk. This is why we have a No Fix No Fee promise in place for those irreparable items and an all inclusive 12 month warranty for every part we repair.